Author Topic: Leaking Gas Tank  (Read 6995 times)

Offline Billie

  • Motobrick Curious
  • Posts: 10
Leaking Gas Tank
« on: January 23, 2014, 03:28:09 PM »
Guys, I need some help. Did a quick check of the wrenching section and didn't find much on repairing gas tank leaks. Is it best to have it soldered? It's leaking on the front bottom right corner. The left side paint is bubbled up and is showing the same wear as the right, so I know I will need to do both sides. Used the soap trick to get it home worked ok for that but need a permanent fix. Went on goggle and read about tank sealers, epoxies, welding and JB Weld Etc. , Etc. Has anyone else had to deal with this or know someone that did. I'm open to any and all advice. Thanx, McKaylah

Offline johnny

  • TrailBrakingThrottleWhacker
  • ^ Quintessential Motobricker
  • Posts: 7652
  • Whacking...n...Chopping Sliding...n...High Siding
Re: Leaking Gas Tank
« Reply #1 on: January 23, 2014, 03:34:22 PM »
greetings billie...

welcome to the motobricko...

http://www.motobrick.com/index.php?topic=3893.0

http://www.motobrick.com/index.php?topic=2029.0

http://www.motobrick.com/index.php?topic=4605.0

http://www.motobrick.com/index.php?topic=4202.0

the google search at the bottom is better than the search at the top... screen shot attached for your viewing pleasure...

j o
  • :johnny i parks my 96 eleven hundert rs motobrick in dodge county cheezconsin  :johnny

Offline Chaos

  • Administrator
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  • Posts: 3157
  • Mars needs women!
Re: Leaking Gas Tank
« Reply #2 on: January 23, 2014, 04:50:32 PM »
I've had the best luck with Permatex gas tank repair, available at any car part place.  When I used JB it started leaking after a couple years.
  • sw ohio
1987 K75S    VIN 0231
Original owner, Original litter
200,000 miles (plus or minus) and 5 paint jobs
sold 6/23
2023 Ural 2WD sidecar (BMW's bastard step child)

Offline Grim

  • ^ Proficient Motobricker
  • Posts: 494
Re: Leaking Gas Tank
« Reply #3 on: January 23, 2014, 06:38:18 PM »
It's aluminum it has to be tig or mig welded. I took my off pulled the pump, sender and cap off. Washed it out and had a local radiator shop tig weld it. My leak was where the tab was welded on that the side panel hooks into on the bottom so they were able to weld it withou damaging the paint on the visible. Surfaces.
1995 Morea Green K1100LT

Offline tg4360

  • ^ Motobrick Curious
  • Posts: 76
Re: Leaking Gas Tank
« Reply #4 on: January 24, 2014, 08:03:31 AM »
Caswell is your friend here.

I lined the bottom quarter inch of my tank with it and it's holding up very well

Tg
Tony G

'87 K100GS (Mutated from a K100LT)
'79 XS750 "The Triple"
'72 A65T "The T-Bolt"
'68 B25 "The Blue Bike"

Offline Fossil

  • Motobrick Curious
  • Posts: 24
  • '91 K100rs4V caretaker
Re: Leaking Gas Tank
« Reply #5 on: January 24, 2014, 12:20:54 PM »
The BEST material to fix leaking tank is from Caswell. It coats the inside of tank. Check their website.
How can you be lost if you don't give a crap where you are?

Offline Opus

  • ^ Proficient Motobricker
  • Posts: 246
  • 1988 K100 LT
Re: Leaking Gas Tank
« Reply #6 on: January 25, 2014, 08:35:40 PM »
IMO. All the above are good, but suggest you start looking for a replacement tank a.s.a.p..
I had a leaky tank on my GL1100I and none of the repairs I did held very long.
Compared to a 1982 GL1100I, a K-Bike tank is easy to replace.
Matching the paint may be an issue.
Toney

1988 BMW K100LT (Current Project Bike)
1982 Honda GW 1100 I (Sold and will be missed)
1975 Honda CB550F [MOD] (Sold)
196x Sears Allstate 250 (Traded in for CB550F)

Offline frodef

  • ^ Proficient Motobricker
  • Posts: 181
  • 1986 K75C
Re: Leaking Gas Tank
« Reply #7 on: March 21, 2014, 07:41:35 AM »
Have anyone tried these "welding rods" for tank repair (or other stuff)? They are selling on ebay for cheaps.

http://www.aluminumrepair.com/video_new.asp

Offline Motorhobo

  • +25 years of K75
  • ^ Quintessential Motobricker
  • Posts: 1530
Re: Leaking Gas Tank
« Reply #8 on: March 21, 2014, 09:21:06 AM »
Matching the paint may be an issue.

Paint match is a big issue.

http://www.motobrick.com/index.php?topic=5253.0

You may end up paying 3X more to get a good match by a pro than you will on a used replacement tank. Getting Holt BMW to match your paint and send you a 1 pint kit will cost $250, then you have to 2-part spray it yourself. Rattle cans are available for BMW paint codes but no guarantee it will match your existing color which has probably changed from the original due to fading. Don't want to complicate the thread but it's an issue to be considered.
1994/1995 K75 ABS Frankenbike: original engine 136k miles, frame from Gary Weaver (RIP), 173k miles -- Current Odometer: 198k miles
1994 K75 since 2013, 82,000 mi (19k mine) w/California Sidecar Friendship II Sidecar & Black Lab 'Miss B' - RIP

Past: 1974 Honda 550/4 (first bike), 1994 K75 (sold), 1995 K75 ABS (parts bike), Sidecar Dog & Best Bud 'Bo' - RIP

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