Author Topic: Das Brick: 93 K75 S Renovation  (Read 32738 times)

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #25 on: March 03, 2020, 12:21:15 PM »
... if I do that, I might as well change to BEP, grind the loop off, knock the front fender off, and make the brick a custom Millenial Brat Street Fighter Naked SCUD Trackster. ;)
 
Adjective King right there, my 4th grade teacher, Sister John Terrance, would be proud!  :laughing4-giggles:

Got the ignition/key issue sorted. Through tedious and highly technical troubleshooting techniques here-to-fore unknown on this forum, I found that the key wasn't fully seated due to crud built up in the bottom end of the tumbler mechanism. A clean-out with brake cleaner followed by a mild lube with silicone spray (thanks Laitch 112350) and both keys go all the way in and turn with the proper detent clicks. Moving on.

The bent fuel hose in the above pics is, in fact, the original BMW item with a date of 9/92 on it. The PO just routed it incorrectly. New lines on order.

I'm installing heated grips; switch is installed in the dash pad, time to locate the receiving plug. Got fresh coffee, snow pounding down under a winter storm warning, let me see what else I can tear up. 
:laitch
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline alabrew

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Re: Das Brick: 93 K75 S Renovation
« Reply #26 on: March 03, 2020, 06:21:08 PM »
No doubt that the kinked return line will help how it runs.

Do you have the high altitude plug installed?
  • Birmingham, Alabama
  • 1985 K100, 1991 K100RS
Also:
2005 K1200LT
1979 R65
200,000 miles on BMW motorcycles

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #27 on: March 03, 2020, 07:15:18 PM »
Do you have the high altitude plug installed?
It arrived a few days ago but I'd already removed the tank and battery so haven't run it with it installed. I did jumper the receptacle but didn't notice any difference, I'm hoping because of the kinked return line. Lots to do before I get back to it, including mounting the OEM exhaust when the header pipes arrive.
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #28 on: March 04, 2020, 06:59:00 PM »
Gonna replace the clamps with reusable types. The inside diameter is 40mm, that should be a close fit, yes?
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline billday

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Re: Das Brick: 93 K75 S Renovation
« Reply #29 on: March 04, 2020, 08:43:52 PM »
Gonna replace the clamps with reusable types. The inside diameter is 40mm, that should be a close fit, yes?

McMaster-Carr.
  • New York State, USA 10977
  • 1985 K100

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #30 on: March 04, 2020, 10:27:26 PM »
I was just in the garage looking for things I need to order and noticed that the shift lever moves up and down at least an inch at the toe bushing end. No spring pressure, just crazy free play. Is that a thing with Bricks? Don't seem right.
  :idunno:
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Martin

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Re: Das Brick: 93 K75 S Renovation
« Reply #31 on: March 04, 2020, 10:42:01 PM »
The infamous loosening gearbox grub screw. Refrain from riding it until it's tightened, as you can be unable to select gears. Gryph should chime in on the joys of remedying it.
Regards Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline volador

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Re: Das Brick: 93 K75 S Renovation
« Reply #32 on: March 04, 2020, 11:28:03 PM »
Gonna replace the clamps with reusable types. The inside diameter is 40mm, that should be a close fit, yes?

48mm Suzuki band clamp 09402-48208 for TB->bushings and bushings->air plenum connections
 
also mentioned are 46mm 09402-46208
  • NYC NY
  • 1991 K100RS 1993 K75S ABS
5 BOROUGHS SISYPHEAN SOCIETY  MAINTAINING THE OBSESSION

Offline volador

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Re: Das Brick: 93 K75 S Renovation
« Reply #33 on: March 04, 2020, 11:38:56 PM »
The infamous loosening gearbox grub screw. Refrain from riding it until it's tightened, as you can be unable to select gears. Gryph should chime in on the joys of remedying it.
Regards Martin.
Don't know Gryph's story but this one deserves a grub screw nomination. LMAO every time

http://www.motobrick.com/index.php/topic,12520.msg110916.html#msg110916
  • NYC NY
  • 1991 K100RS 1993 K75S ABS
5 BOROUGHS SISYPHEAN SOCIETY  MAINTAINING THE OBSESSION

Offline The Mighty Gryphon

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Re: Das Brick: 93 K75 S Renovation
« Reply #34 on: March 04, 2020, 11:55:52 PM »
The infamous loosening gearbox grub screw. Refrain from riding it until it's tightened, as you can be unable to select gears. Gryph should chime in on the joys of remedying it.
Regards Martin.

Yup, your grub screw is getting loose.  It's a good reason to to do a complete driveline lube and clutch service.  It's about a two-three day job, but gets a lot of otherwise time consuming jobs out of the way in one fell swoop.

Here's a list of things you can do along with that damn screw to make the job really worthwhile:
-Lube final drive and driveshaft splines
-Replace rear brake pads
-Service the starter brushes
-Service the alternator monkey nutz.
-Replace the rear main seal
-Replace the clutch o-ring
-Lube the clutch splines
-Check the clutch
-Clean and service the gear position switch
-Lube the swing arm bearings
-Clean and lube the center and side stands
-Service the clutch pushrod and drive shaft boots
-Service the clutch arm and cable
-Clean, anti-seize and torque everything from the engine back
-Service or replace the rear master cylinder and brake lines
-and a good inspection and detailing of the rear half of the bike.

These are all jobs that are very easy to do when the rear of the bike is disassembled and the transmission removed.  Get all those jobs out of the way now and except for the drive shaft splines, you won't have to screw around in there for at least 4-5 years.



  • In my garage in Marilla, NY
  • '91K100RS White/Blue
Current:
'91 K100RS16V "Moby Brick Too"

Past:
'94 K75RT "Ilsa, She Wolf of the SS"
'92 K100RS16V "Moby Brick" (RIP, deceased in a vehicular assault)
'94 K75S Special Edition Dakar Yellow "Cheetos"
'89 K100RS Special Edition "Special Ed"
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Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #35 on: March 05, 2020, 01:33:45 AM »
Well the final drive was coming off anyway, not much more of a deal to pull the tranny, too. Truthfully, I'm more comfy diving deep into new-to-me bikes anyway, helps me get comfortable quickly with their nuances and plain old quirky :boxpoo that POs invariably have done to them. Oh, and thanks for the Suzuki band clamp info, I'll get some ordered.  :1thumbup
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Rcgreaves

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Re: Das Brick: 93 K75 S Renovation
« Reply #36 on: March 05, 2020, 10:21:19 AM »
I acquired my first 75S because my pal struggled with neck pain from the reach- even with bar backs installed. Sooo glad he did!  I’d be pal-ing around the Goldwing forum otherwise and that would “ just not do.“
  In both my 75s acquisitions with bar backs the leads for the hazard flasher switch were discovered to be in tension and systematically tugging at the terminals with every bump.On bike #1 hazards were bump activated until  I soldered in a three inch extension to those leads.  On my current bike a 94,I have to push in to get the hazards to activate-  maybe that’s a Deoxit switch issue instead?  Anyway, like with brake lines you might want to lengthen the wiring harness to the switches on the impact plate. 

Not knowing the term “impact plate” (and Laitch everywhere and ready to pounce😬😜)—I looked it up on the MAX fiche to discover two part numbers,but only one impact plate image.  Curious.  It must be the earlier version...My 94 has “wings” with slots for zip ties to attach to the bars.  One is torn (bar backs render the mount points useless without a custom adapter in a Z shape)—so I cut the ties for repair, maybe with Gorilla Glue.   It can be messy, but when it expands it pushes in to fill voids in the foam for a very solid bond.  Lots of practice on R\C aircraft😉. Mlytle suggested something else - black auto interior cement maybe? I’ve hijacked your post Bon Jovi!  Get well soon. And yes that is a lovely red 🧱.  Again, congrats, a great find. I cant help but gulp at how long your resto list is growing.  Stay at it, you will be amply rewarded with a jewel like Motobrick.
  • Livingston in Southwest WI. USA-"With the good earth all around."
  • 94' K75S, 85' GL1200 Aspencade, 96' VFR750F, 01' GL1800. Restoring: 95' K1100RS, 83' R80RT NEW: Motorvation Formula II
Doing “better than I deserve"

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #37 on: March 05, 2020, 10:50:31 AM »
  Again, congrats, a great find. I cant help but gulp at how long your resto list is growing.  Stay at it, you will be amply rewarded with a jewel like Motobrick.
As long as the wife of 35 years come March 9th keeps getting real 'jewels' I am clear to proceed. Giving her this one on Monday, doesn't look greasy in the pic but sure will help grease my wheels!
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Rcgreaves

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Re: Das Brick: 93 K75 S Renovation
« Reply #38 on: March 05, 2020, 11:38:07 AM »
Emeralds are nice.  I spose a ruby might invoke disparaging moto commentary. 

Congrats, one woman 35 years is a rare feat today. 

The way you multiply motors like bunnies its even more impressive. 

We discu$$ed her knee replacement co-pay this am...does that count? I’ll be the next to buy jewelry I spose.
  • Livingston in Southwest WI. USA-"With the good earth all around."
  • 94' K75S, 85' GL1200 Aspencade, 96' VFR750F, 01' GL1800. Restoring: 95' K1100RS, 83' R80RT NEW: Motorvation Formula II
Doing “better than I deserve"

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #39 on: March 05, 2020, 12:34:47 PM »
The way you multiply motors like bunnies its even more impressive. 
:motopopo :motopopo :motopopo :motopopo :motopopo :motopopo
Only six at the present, that's not a lot. I'm SURE others on this site have more than that. MBS still beats MWS I wreckin' :yar
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Martin

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Re: Das Brick: 93 K75 S Renovation
« Reply #40 on: March 05, 2020, 02:25:21 PM »
RC see if you can get a tube of black Shoo Goo. It's well up to the job, I've used it a couple of times and it's designed for rubber.
Regards Martin.
  • North Lakes Queensland Australia
  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline K1300S

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Re: Das Brick: 93 K75 S Renovation
« Reply #41 on: March 05, 2020, 03:14:11 PM »
As long as the wife of 35 years come March 9th keeps getting real 'jewels' I am clear to proceed. Giving her this one on Monday, doesn't look greasy in the pic but sure will help grease my wheels!


don't be posting pics like that!!! if my wife of 36 years sees it, it is going to cost me!!!
Project Thread "K75s Midlife Refresh"
http://www.motobrick.com/index.php/topic,7810.0.html

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #42 on: March 05, 2020, 11:52:44 PM »
Continuing the theme of this here motorcycle forum, more motorcycle-related stuff.

Got the rear wheel off in prep for the driveline disassembly and found this:

Yep, three o' them. It's got a Battlax BT-45R, 140/80-17 mounted, that why? Bolts didn't release cleanly when I loosened them.
Oh, and does the 'R' mean it's a radial? Not much info about this tire on the Algorenet.
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline volador

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Re: Das Brick: 93 K75 S Renovation
« Reply #43 on: March 06, 2020, 02:46:49 AM »
Normal rear wheel application is one 2mm shim

Is the rear rim stamped Type A or Type B?
  • NYC NY
  • 1991 K100RS 1993 K75S ABS
5 BOROUGHS SISYPHEAN SOCIETY  MAINTAINING THE OBSESSION

Offline Laitch

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Re: Das Brick: 93 K75 S Renovation
« Reply #44 on: March 06, 2020, 03:56:57 AM »
Yep, three o' them.

It's got a Battlax BT-45R, 140/80-17 mounted . . .
. . . does the 'R' mean it's a radial? Not much info about this tire on the Algorenet.
Extra spacers are likely either the result of some ersatz theoretician's attempt at wheel alignment, or the result of negligence. A 140 shouldn't be rubbing the swingarm with just one spacer installed, but maybe it was too close for comfort.

Apparently the news that manufacturers identify radial tires with an R preceding the tire's rim width in the size identification line on the sidewall has not yet reached the Land of Enchantment. I'm honored to be the messenger.
 4265249878

The BT-45 is a bias-ply tire. There's plenty of information on the Goreweb for that one.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline Bon Jon Bovi

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Re: Das Brick: 93 K75 S Renovation
« Reply #45 on: March 06, 2020, 08:59:15 AM »
Apparently the news that manufacturers identify radial tires with an R preceding the tire's rim width in the size identification line on the sidewall has not yet reached the Land of Enchantment. I'm honored to be the messenger.
Thanks, always appreciate the info.
I'll take a closer look at the shims for I.D. marks but didn't notice any on cursing inspection last night. Full day today with doctor's visits and what-not but maybe this evening I can look.

Some parts coming today now that the 14" of snow we got Wednesday has been cleared away: stock exhaust header and I-22 for sure.
  • Cloudcroft, New Mex
  • '93 K75s-'05 R1200GS-'08 R1200RT-'88 XR600R-'74 GT80
63 years. Don't they go by in a blink...

Offline Laitch

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Re: Das Brick: 93 K75 S Renovation
« Reply #46 on: March 06, 2020, 09:45:36 AM »
Thanks, always appreciate the info.
I'll take a closer look at the shims for I.D. marks . . .
Break out your vernier calipers or micrometer. They're probably all the same because no other size seems to have been offered in the fiche. It's easy enough to determine if one is enough.

Maybe the previous owner was trying to shim the wheel until the moto coasted straight without hands on the steering, not realizing that stomach and bowel contents position coupled with side case loads were really governing everything.
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline Laitch

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Re: Das Brick: 93 K75 S Renovation
« Reply #47 on: March 06, 2020, 10:51:00 AM »
Emeralds are nice.   I’ll be the next to buy jewelry I spose.
RC see if you can get a tube of black Shoo Goo. It's well up to the job . . .
It's a challenge to make facets on Shoo Goo as well as can be done on an emerald but it goes with just about all ensembles.  112350
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline volador

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Re: Das Brick: 93 K75 S Renovation
« Reply #48 on: March 06, 2020, 12:27:16 PM »
36 31 1 451 791    SHIM - 2,0MM

36 31 2 312 920    SHIM - 3MM
  • NYC NY
  • 1991 K100RS 1993 K75S ABS
5 BOROUGHS SISYPHEAN SOCIETY  MAINTAINING THE OBSESSION

Offline Laitch

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Re: Das Brick: 93 K75 S Renovation
« Reply #49 on: March 06, 2020, 12:49:26 PM »
Good news, Bon. You can go with either even or odd numbered dimensions.  icon_cheers
  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

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