Author Topic: Classic K Valve Adjustment Tools  (Read 11440 times)

Offline Laitch

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Classic K Valve Adjustment Tools
« on: April 24, 2016, 12:30:31 AM »
Classic K valve adjusting procedures are well described in several sources here. Here are two useful videos.



There are also several useful text descriptions as links in the Workshop by members here, and instructions in Clymer, Haynes and BMW workshop manuals. What I show here are the tools I need to use to get the job done.

1)  A drawing of each valve location is used to record measurements and calculate what, if any, shim thickness may be needed to get my final measurement.
2)  The valve cup (tappet)/shim compressor hook and the cup hold-down are from Ken at polepenhollow@yahoo.com and work well at a small fraction of the BMW custom tool cost
3)  The four feeler gauges are from my tool roll.
4)  The 19 mm end of a combo wrench from my tool roll is used on the flats of the camshaft to rotate the shaft and position the cam lobes for clearance measurement.
5)  My tool roll's angled pick is poked through the notch in the cup to lift the shim.
6)  My tool roll's extension magnet is used to remove and replace shims.
7)  The digital vernier caliper is used to measure each shim because some of the shim's stamped measurement number is usually obscured. Look at the one held by the magnet in the closeup. Is that a 2.25, 2.50 or 2.55? The digital caliper solves that riddle as well as verifying the replacement's measurement.
8)  Needle nose pliers are used, when necessary, to help with removal and replacement of shims and to ensure the shim is level with the cup before releasing the hold-down tool.

That's it.


  • Along the Ridley in Vermont.
  • 1995 K75 89,000 miles

Offline TrueAce

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Re: Classic K Valve Adjustment Tools
« Reply #1 on: April 24, 2016, 01:04:28 AM »
Excellent post, Laitch..........you have provided a very useful tutorial, well done.
  • Florida
  • '85 K100GS, '85 K100RSSC,', '94 K1100RS,'10 S1000rr,'14 Ural Sidecar, '15 R Nine T

Offline sj2000

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Re: Classic K Valve Adjustment Tools
« Reply #2 on: April 24, 2016, 05:04:46 PM »
This is nice documentation.
  • Parker, USA
  • 1985 K100

Offline Bill

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Re: Classic K Valve Adjustment Tools
« Reply #3 on: April 24, 2016, 06:51:33 PM »
Well done !
  • Sutton, Ontario, Canada
  • K100 LT
Current:  88 K100 LT

86 K100 R-?L?T parts collection in loose formation...

previous:
84 V45 Sabre
74 CB400
72 CB750

Offline Martin

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Re: Classic K Valve Adjustment Tools
« Reply #4 on: April 24, 2016, 07:49:11 PM »
And the legend grows, good one.
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  • 1992 K75s Hybrid, Lefaux, Vespa V twin.

Offline alexis291

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Re: Classic K Valve Adjustment Tools
« Reply #5 on: April 29, 2016, 05:30:47 AM »
Thanks for this information, it's interesting reading / viewing.
What are you folks' experiences with 4V clearances changing? The mealy-mouthed dude in the second video above doesn't seem to think they ever change much.
  • UK
  • K1100RS 1995

Offline johnny

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Re: Classic K Valve Adjustment Tools
« Reply #6 on: April 29, 2016, 07:13:05 AM »
greetings...

the 16 valve 11 hundert... i aints never messed with the valves... and my 11 hunderts are solid as a meteorites...

my idea of a 16 valve 11 hundert valve job is high octane no corn ethyl and techron flirting with the red line tank after tank...

they smoke like chimneys...and need ethyl often...  butts solid as meteorites...

j o
  • :johnny i parks my 96 eleven hundert rs motobrick in dodge county cheezconsin  :johnny

Offline alexis291

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Re: Classic K Valve Adjustment Tools
« Reply #7 on: April 29, 2016, 09:43:00 AM »
Thanks Johnny. To the point, as ever.
  • UK
  • K1100RS 1995

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