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The Motobrick Workshop / Re: Rear luggage racks and top cases
« Last post by spencer802 on Today at 09:15:10 AM »
Thanks much!
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Photographic Ride Reports / Re: Motorbike museum visit
« Last post by K75user1979 on Today at 08:50:16 AM »
Installed the engine cowl as I have just done an oil change.   I should fit the tragkorb and get some photos of it complete.
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The Motobrick Workshop / Re: Valve clearance too tight on exhaust
« Last post by daveson on Today at 02:20:59 AM »
The bloke with a beard in the sky, If your'e wondering what he looks like (and turn up the volume) since we're not even worthy of casting an optical nerve in the general direction of his supreme perfectness, this is what he looks like:

 
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The Motobrick Workshop / Fork rebuild - parts list
« Last post by BaneMaker on Today at 01:58:08 AM »
Greeting and salutations - and thx for the membership. I’m new here, so a little background.

Chemical engineer, Denmark, 48 yo, got my motorbike license late in life (thank god), have 6 years of experience on my first bike (2018 R nine T). Ok competent for anything mechanical, but haven’t been wrenching on K bikes - ever.

I am going to pick up a 1993 K1100LT with 68000 km on the odo, and it has a leaky front fork that needs fixing asap. One issue is the obvious brake issue, but another is that it cannot get its MOT with it - and that is required for ownership change in this country. Well so I have to move fast.

Anyway - as I am going in, I want to make sure I change the parts that makes sense. I was planning on:

CLYMER MANUAL
Seals (what quality to get in EU if not OEM?)
Dust boots
Progressive springs (looking at RSK speedworks or Wilbers)
10w oil

What else? The copper/teflon sliding bushings for instance? Would you put gaters on it?

Appreciate any help for a noob.
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The Motobrick Workshop / Re: Valve clearance too tight on exhaust
« Last post by Laitch on Today at 01:26:53 AM »
I will admit that I am not a mechanical engineer, . . .
NEXT!
 :laughing4-giggles:

BMW is by no means the only company using and recommending one-time stretch bolts in clutch assembly application. A likely reason to use them in production-line facilities is to be certain workers with differing skill levels, commitment, and weekend hangover recovery rate create an effectively tight assembly in the simplest way at one go. If one or more of those bolts loosen, shear force could break them.

No matter whether a stretch bolt is used once or reused, a non-stretch bolt is used and reused, or Loctite is being sprinkled like christening holy water on an assembly with the blessing of the local shaman, I think the main thing is to have an understanding of what is being done and be able to explain exactly why a personal choice is being made to do it a certain way beyond that guy (post, message from the mothership via dentalwork) told me it should be done.

After that, move on. Also, consider subscribing to AAA's rec vehicle/motorcycle long-distance towing policy.
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The Motobrick Workshop / Re: Valve clearance too tight on exhaust
« Last post by daveson on Today at 12:29:57 AM »
Yeah, nah, yeah.

A couple of things. Prob just a bit of bad luck, they're small bolts, if you make a million, you just might get a bad egg in there. Maybe the single use suggestion is because of the wave type washers that come with them. Or if the only person telling you that you need to buy new ones is the person trying to sell them, that could be the reason.

Soop I spose the single use suggestion is why you guess they're stretch bolts, and I was guessing they're not cause it sheared instead of stretched. So if these are the same bolts from K75 through to K1200, I'll say they're not stretch bolts cause the bolts on my K100 spare engine don't look like stretch bolts, they're just bolts.

I bet ya that bloke with the beard in the sky is looking down on us laughing, and saying I'm reeling them in again.
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The Motobrick Workshop / Re: Valve clearance too tight on exhaust
« Last post by The Mighty Gryphon on April 26, 2024, 11:52:53 PM »
Looking at the application, it appears to me that the tension load on these bolts is the clutch spring pressure and the result of the torque they are tightened to.  To me, the primary load appears to be shear resulting mainly from engine torque.  I will admit that I am not a mechanical engineer, so I am not familiar with the reasons for using a stretch bolt in a situation where shear is the main load on the fastener.  If I was designing the clutch, I would have specified a high strength fastener with a high shear strength and let it be reusable with Loctite.

P.S. Has anyone ever heard of a documented case where the clutch assembly has come apart due to the failure of these nearly $7ea($42 a set) fasteners?  Or is this another example of BMW's quirky and occasionally bizarre engineering and maintenance procedures? 
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The Motobrick Workshop / Re: Fuel pump does not stay energized while cranking
« Last post by daveson on April 26, 2024, 10:46:09 PM »
"Am I going in the wrong direction here?'"

No, I think you're going in a logical sequence, and have eliminated the plug as the problem. Keep working back with your probe until you get to where the Voltage doesn't drop out. The problem will then be between there and the previous step. One possibility is that the fuse holder is a loose fit, then it could have 12 Volts but not good enough under load so it drops out. Put a new fuse in, clean the fuse holder, and crimp it somehow if it's loose to make it tight again. I think of the fuses as deliberately the weakest link in the system.

It's a good idea to consider the quick, easy stuff first, I've told myself a hundred times, but still I sometimes forget.
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The Motobrick Workshop / Fuel pump does not stay energized while cranking
« Last post by Bigtater on April 26, 2024, 10:01:38 PM »
Hi all, short time lurker and first time poster. Thanks in advance for any responses

I recently acquired a 1990 K75 that I am trying to resolve an electrical issue with. The previous owner said the bike started to stall intermittently, but eventually would restart after a short time. Eventually the bike would crank but would not run. The PO replaced the fuel pump, but a new fuel pump didn't resolve his issue. This is the state I received the bike in.

I began troubleshooting by verifying the new fuel pump's operation. I supplied B+ and B- to the pump and it buzzed to life. The fuel pump fuse has voltage on both sides. I tested the tank fuel pump connecter and got the following results:

Key off test:
gr/wht wire- B+
yellow wire- B- (with some variance)
Brown- B-
White- B-

Key on test:
Gr/wht- B+
yellow- B- (with some variance)
Brown- B-
White- 1.0 volt

when cranking:
gr/wht: 0 volts (12 volts drops to 0)
Brown- B-

When back probing the green/white wire, while cranking, the pump buzzed to life. I was able to duplicate this by wiggling the probe. I then attempted to start the bike, and it purred to life. However, it would then slowly die, sort of like it was running out of fuel. I started it again and probed for voltage. As soon as the bike starts running the voltage drops to 0. As soon as it dies, the 12 volts return, and I can hear the pump buzzing. At this point I bypassed the connector and tested for 12 volts again while the bike ran. The voltage dropped to 0 when running and returned when it stalled.

So here are my questions:

Is the voltage drop on the green/white wire while running correct? or should I see 12 volts?

Am I correct in understanding the fuel pump should only receive voltage when the ECU sees a signal from the crank position sensor?

Am I going the wrong direction here?
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The Motobrick Workshop / Re: Rear luggage racks and top cases
« Last post by frankenduck on April 26, 2024, 07:36:48 PM »
The only case that works with that rack is the BMW 22L topcase.

Givi makes the E180/E181 that fits the same holes and allows you to run Givi or other aftermarket topcases that need a flat level mounting surface.

https://www.kbikeparts.com/classickbikes.com/ckb.tech/0.ckb.tech.files/reynoldsrack/givi180/givi180.jpg
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